This 5-axis CNC mold machining center is designed for carving 3D molds from wood and EPS foam, as well as for machining sculptures, valve components, camshafts, plate discs, tank shells, and other non-metallic parts. It excels in milling, drilling, and boring operations, making it particularly suitable for creating intricate convex models, complex cavities, contoured surfaces, and detailed sculptures, meeting the demands of industries requiring high precision and versatility.
3D Foam Cutter for Foam Sculpture Props & Statues for Sale
- Model:ET-2040EPS-5A
- Brand: EXTRACNC
- Price: $5500.00 to $20000.00 / Set based on the configuration
- Payment Terms: Bank Transfer (T/T), Trade Assurance
- Warranty: 1 Year Limited Warranty for Entire Machine
- Supply Ability: 30 Sets / Month
- Support: Customized as Customer Rquest
The 5-axis foam CNC router is widely utilized for applications such as rapid prototyping in the automotive and marine industries, crafting impeller and vane molds, producing propeller molds, machining complex cavity parts, manufacturing injection molds, and creating intricate models from wood or foam. Its versatility makes it ideal for handling diverse and unique tasks.
Description of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale
The 3D foam cutter, designed for producing foam sculpture props and statues for sale, is capable of completing highly intricate and detailed 3D parts with exceptional accuracy. This capability makes the 5-axis CNC foam router machine an indispensable tool for rapid prototyping in the automotive industry, where precision and complexity are critical.
This advanced machine operates with five axes to ensure maximum versatility: the traditional X, Y, and Z axes, complemented by the A-axis and C-axis for enhanced maneuverability. The A-axis can pivot up to ±120° around the X-axis, allowing for the creation of angled and curved surfaces with ease. Meanwhile, the C-axis offers a full rotational range of ±360° around the Z-axis, making it possible to produce complex shapes and geometries that would be difficult or impossible with standard machines. Together, these features enable the 5-axis CNC foam router to handle challenging designs, ensuring it meets the demands of modern manufacturing and prototyping needs.
Features of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale
- The 5-axis foam CNC machining center is equipped with an advanced Italian HSD ES779 HSK F63 10kW spindle, capable of rotating 270° (±90°), enabling precise cutting and carving of highly intricate and complex projects.
- Featuring a 5-axis EPS foam CNC cutter, this machine supports six functional tools and incorporates an automatic tool-changing system, significantly enhancing workflow efficiency and reducing downtime.
- To extend the lifespan of the spindle and ensure consistent performance, the machine is fitted with a high-performance CW5300 water chiller for effective spindle cooling.
- This versatile Styrofoam cutting machine finds broad applications across various industries, including furniture, construction, bathroom fittings, advertising, and mold manufacturing.
- The A-axis of the 5-axis EPS foam machining center offers a rotation range of ±120°, while the C-axis provides extended rotation of ±245°, ensuring flexibility and precision for complex shaping and cutting tasks.
Specification of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale
Model | ET-2040EPS-5A |
X,Y axis travel | 2000x4000mm |
Z axis travel | 1200mm, option: 800mm, 1000mm, etc |
Spindle | Itlay Hiteco 5axis head with 10KW Hiteco spindle |
Inverter | 15kw Taiwan Delta inverter |
Tool magazine | Linear type with 8 positions Option: Carousel type auto tool changer |
Tool holder with collet | ISO30, ER32 collet: φ4, φ6, 1/8, 1/2 |
Control system | Taiwan Syntec 610-E5 5 axis control system |
Driving system | 2.9kw YASKAWA servo |
Reducer | Japan SHIMPO reducer |
Machine structure | EPS Heavy Duty Structure Machine Body |
Work table | T-slot working table with PVC protected |
Linear guide | Taiwan PMI square Linear guide rails for all axis, #35 for Y, #35 for XZ |
Transmission | X,Y axis: Helical Rack and Pinion, 3M Z axis:Taiwan TBI -4010 |
Lubrication system | Automatic lubrication system |
Tool calibration | Automatic tool sensor calibration |
Cables | Germany Igus cables with CE, cUL certificate |
Compatible software | UG, Power-mill, Artcam, Type 3, Ucancam, Aspire, etc |
Command language | G Code |
Traveling speed | 60m/min |
Working speed | 0-15m/min |
Re-positioning accuracy | ±0.03mm |
System resolution | ±0.0025mm |
Working accuracy | ±0.03mm |
Working air pressure | 0.8MPa |
Working voltage | 220V±10%, 3PH, 60HZ |
Application of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale
- Automotive Industry: Ideal for crafting unibody vehicle components, interior assemblies, luggage carriers, sunroof rails, and bumper structures.
- Aerospace Sector: Specialized in manufacturing molds and patterns for parts, propeller fabrication, and turbine blade production.
- Rail Transit Applications: Used for creating train head covers, roof deflectors, interior panels, control consoles, and integrated restroom units.
- Wind Energy Industry: Excels in producing blade molds and nacelle cover molds for wind turbines.
- Foundry Applications: Suitable for wooden patterns, lost-foam casting molds, composite molds, and sand mold production.
- Marine and Boating Industry: Perfect for developing plug molds, deck molds, hull molds, and trimming fiberglass molds.
- Composite Material Processing: Compatible with materials like GRC, GRP, FRP, ABS, EPS, plastics, clay, epoxy, and other composites.
- Sculpture and Themed Creations: Used for designing theme park installations, movie props, life-like sculptures, and other artistic projects.
- Furniture Industry: Ideal for producing mortise and tenon joints, solid wood curves, handrail elbows, staircase newels, and chair backs.
- Bathroom Product Manufacturing: Supports the production of molds for bathtubs, basins, toilets, and various gypsum products.
- New Energy Solutions: Effective for crafting molds and boxes for new energy battery systems.
- 3D Modeling Applications: Suitable for creating any type of 3D shapes, including architectural models and real estate prototypes.
Samples of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale
FAQ of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale
What types of foam materials can the 3D foam cutter handle?
The 3D foam cutter is compatible with a wide range of foam materials, including EPS, XPS, Styrofoam, and polyurethane, ensuring versatility for various projects.
Can the foam cutter handle large-scale projects?
Yes, the 3D foam cutter is designed to process both small and large projects, with customizable machine sizes to accommodate oversized foam blocks.
Does the machine support 5-axis operations?
Yes, the foam cutter features advanced 5-axis technology, enabling it to create complex 3D shapes and detailed designs with ease.
Can the foam cutter be customized for specific needs?
Yes, the 3D foam cutter can be tailored to meet specific requirements, including custom bed sizes, higher spindle power, or additional axis capabilities.
What industries commonly use this foam cutter?
The 3D foam cutter is widely used in industries such as entertainment (theme parks and movie props), advertising, architecture, and sculpture making.
What software is compatible with the 3D foam cutter?
The machine supports popular CAD/CAM software like ArtCAM, Rhino, Aspire, and Mastercam, making it easy to integrate into existing workflows.