3D Foam Cutter for Foam Sculpture Props & Statues for Sale

The 5-axis foam CNC router is widely utilized for applications such as rapid prototyping in the automotive and marine industries, crafting impeller and vane molds, producing propeller molds, machining complex cavity parts, manufacturing injection molds, and creating intricate models from wood or foam. Its versatility makes it ideal for handling diverse and unique tasks.

Description of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale

The 3D foam cutter, designed for producing foam sculpture props and statues for sale, is capable of completing highly intricate and detailed 3D parts with exceptional accuracy. This capability makes the 5-axis CNC foam router machine an indispensable tool for rapid prototyping in the automotive industry, where precision and complexity are critical.

This advanced machine operates with five axes to ensure maximum versatility: the traditional X, Y, and Z axes, complemented by the A-axis and C-axis for enhanced maneuverability. The A-axis can pivot up to ±120° around the X-axis, allowing for the creation of angled and curved surfaces with ease. Meanwhile, the C-axis offers a full rotational range of ±360° around the Z-axis, making it possible to produce complex shapes and geometries that would be difficult or impossible with standard machines. Together, these features enable the 5-axis CNC foam router to handle challenging designs, ensuring it meets the demands of modern manufacturing and prototyping needs.

Features of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale

  • The 5-axis foam CNC machining center is equipped with an advanced Italian HSD ES779 HSK F63 10kW spindle, capable of rotating 270° (±90°), enabling precise cutting and carving of highly intricate and complex projects.
  • Featuring a 5-axis EPS foam CNC cutter, this machine supports six functional tools and incorporates an automatic tool-changing system, significantly enhancing workflow efficiency and reducing downtime.
  • To extend the lifespan of the spindle and ensure consistent performance, the machine is fitted with a high-performance CW5300 water chiller for effective spindle cooling.
  • This versatile Styrofoam cutting machine finds broad applications across various industries, including furniture, construction, bathroom fittings, advertising, and mold manufacturing.
  • The A-axis of the 5-axis EPS foam machining center offers a rotation range of ±120°, while the C-axis provides extended rotation of ±245°, ensuring flexibility and precision for complex shaping and cutting tasks.

Specification of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale

ModelET-2040EPS-5A
X,Y axis travel2000x4000mm
Z axis travel1200mm, option: 800mm, 1000mm, etc
SpindleItlay Hiteco 5axis head with 10KW Hiteco spindle
Inverter15kw Taiwan Delta inverter
Tool magazine

Linear type with 8 positions

Option: Carousel type auto tool changer

Tool holder with colletISO30, ER32 collet: φ4, φ6, 1/8, 1/2
Control systemTaiwan Syntec 610-E5 5 axis control system
Driving system2.9kw YASKAWA servo
ReducerJapan SHIMPO reducer
Machine structureEPS Heavy Duty Structure Machine Body
Work tableT-slot working table with PVC protected
Linear guideTaiwan PMI square Linear guide rails for all axis, #35 for Y, #35 for XZ
Transmission

X,Y axis: Helical Rack and Pinion, 3M

Z axis:Taiwan TBI -4010

Lubrication systemAutomatic lubrication system
Tool calibrationAutomatic tool sensor calibration
CablesGermany Igus cables with CE, cUL certificate
Compatible softwareUG, Power-mill, Artcam, Type 3, Ucancam, Aspire, etc
Command languageG Code
Traveling speed60m/min
Working speed0-15m/min
Re-positioning accuracy±0.03mm
System resolution±0.0025mm
Working accuracy±0.03mm
Working air pressure0.8MPa
Working voltage220V±10%, 3PH, 60HZ

Application of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale

  • Automotive Industry: Ideal for crafting unibody vehicle components, interior assemblies, luggage carriers, sunroof rails, and bumper structures.
  • Aerospace Sector: Specialized in manufacturing molds and patterns for parts, propeller fabrication, and turbine blade production.
  • Rail Transit Applications: Used for creating train head covers, roof deflectors, interior panels, control consoles, and integrated restroom units.
  • Wind Energy Industry: Excels in producing blade molds and nacelle cover molds for wind turbines.
  • Foundry Applications: Suitable for wooden patterns, lost-foam casting molds, composite molds, and sand mold production.
  • Marine and Boating Industry: Perfect for developing plug molds, deck molds, hull molds, and trimming fiberglass molds.
  • Composite Material Processing: Compatible with materials like GRC, GRP, FRP, ABS, EPS, plastics, clay, epoxy, and other composites.
  • Sculpture and Themed Creations: Used for designing theme park installations, movie props, life-like sculptures, and other artistic projects.
  • Furniture Industry: Ideal for producing mortise and tenon joints, solid wood curves, handrail elbows, staircase newels, and chair backs.
  • Bathroom Product Manufacturing: Supports the production of molds for bathtubs, basins, toilets, and various gypsum products.
  • New Energy Solutions: Effective for crafting molds and boxes for new energy battery systems.
  • 3D Modeling Applications: Suitable for creating any type of 3D shapes, including architectural models and real estate prototypes.

Samples of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale

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This 5-axis CNC mold machining center is designed for carving 3D molds from wood and EPS foam, as well as for machining sculptures, valve components, camshafts, plate discs, tank shells, and other non-metallic parts. It excels in milling, drilling, and boring operations, making it particularly suitable for creating intricate convex models, complex cavities, contoured surfaces, and detailed sculptures, meeting the demands of industries requiring high precision and versatility.

FAQ of 3D Foam Cutter for Foam Sculpture Props & Statues for Sale

What types of foam materials can the 3D foam cutter handle?

The 3D foam cutter is compatible with a wide range of foam materials, including EPS, XPS, Styrofoam, and polyurethane, ensuring versatility for various projects.

Can the foam cutter handle large-scale projects?

Yes, the 3D foam cutter is designed to process both small and large projects, with customizable machine sizes to accommodate oversized foam blocks.

Does the machine support 5-axis operations?

Yes, the foam cutter features advanced 5-axis technology, enabling it to create complex 3D shapes and detailed designs with ease.

Can the foam cutter be customized for specific needs?

Yes, the 3D foam cutter can be tailored to meet specific requirements, including custom bed sizes, higher spindle power, or additional axis capabilities.

What industries commonly use this foam cutter?

The 3D foam cutter is widely used in industries such as entertainment (theme parks and movie props), advertising, architecture, and sculpture making.

What software is compatible with the 3D foam cutter?

The machine supports popular CAD/CAM software like ArtCAM, Rhino, Aspire, and Mastercam, making it easy to integrate into existing workflows.

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